APPLICATIONS

Faster release testing workflows for biologics

Detect batch-to-batch variability faster and support QC decisions for biologics products

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Batch-to-batch variability is a major risk in biopharmaceutical manufacturing. Undetected differences in batch composition can lead to unexpected performance issues, regulatory delays, and costly production failures.

CLADE™ analytical tools can quantify selected quality attributes in each batch and detect deviations from reference batches, helping QC teams investigate batch variability and support release decisions.

Release Testing

A single method for multiple quality attributes in release testing

CLADE™ advanced mid-IR spectroscopy and chemometric data processing deliver rapid end-point data to compare sample composition and detect batch-to-batch variability.

Direct sample measurement, in solution

Detect deviations from reference batches directly in aqueous samples.

Short run time - results in 4 minutes

Obtain rapid QC-relevant results with the MIRA Analyzer.

Multi-attribute data from a single measurement

Quantify selected API, excipients and other quality attributes in one run.

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Less time and operational effort for batch comparability

Traditional release testing workflows often rely on multiple single-attribute methods. These methods are robust and sensitive, but they can be time-consuming and resource-intensive when multiple formulation attributes need to be checked.

With the CLADE™ MIRA Analyzer, you can perform FTIR measurements of aqueous samples. Combined with CLADE™ Sphere and QA Scan data analytics tools, the workflow can produce quantitative data on selected batch quality attributes within minutes.

Use rapid multi-attribute analysis to support QC workflows, batch comparability assessments and deviation investigations.

Detect batch inconsistencies in drug products

In this example, a formulation including excipients and an API, a monoclonal antibody (mAb), was assessed across 4 batches using CLADE™ MIRA Analyzer.

The overlaid spectral data show a deviation in Batch 3, with lower Amide I/II absorbance (1450-1700 cm⁻¹) than the other batches (Figure 1), consistent with a lower protein/API signal in this example.

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Release Testing Figure 1

Figure 1. Differences across four batches of a mAb formulation were detected from CLADE™ MIRA Analyzer’s spectral data.

The spectral data can then be analysed with QA Scan to generate quantitative results for decision-making. This can help identify formulation deviations earlier and support batch investigations.

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Quantify mAb batch deviations with CLADE™ QA Scan

FTIR spectra from drug product batches acquired with the CLADE™ MIRA Analyzer can be evaluated with CLADE™ QA Scan, which applies chemometric modelling to quantify selected quality attributes.

The QA Scan output table provides end-point values for selected quality attributes, including excipients and API. In this example, the excipients were within target, but Batch 3 was reported below the target API concentration of 150 mg/mL (Figure 2).

ComponentBatch 1Batch 2Batch 3Batch 4
Citrate Buffer4.93 mg/ml4.9 mg/ml4.91 mg/ml4.87 mg/ml
Mannitol4.89 mg/ml4.95 mg/ml4.89 mg/ml4.77 mg/ml
NaCl8.78 mg/ml8.71 mg/ml8.88 mg/ml8.68 mg/ml
PS800.5 mg/ml0.5 mg/ml0.48 mg/ml0.51 mg/ml
mAb150 mg/ml148.5 mg/ml130 mg/ml148 mg/ml

Figure 2. CLADE™ QA Scan output table showing end-point values for selected quality attributes, including excipients and API concentration.

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